1. Describe the problem you are having in detail: No throttle response after injection pump install
2. Year of truck/engine.
1995
3. Odometer reading (indicate miles or kilometers). 273xxx
4. Indicate the model number on the Injection pump (starts DS4 or DB2......). Ds4 5528 was old pump new reman is 5521
5. Indicate if you know if it’s a 1500, 2500, 2500HD, 3500, 3500HD. 1500
6. Do you have an EGR on the engine? (An F or an S engine code 8th VIN digit) Had egr but swaped intake to non and deleted vac system
7. Air Filter condition (visual check). Clean/new
8. Fuel filter condition (freshly changed, mileage since changed). new
9. Location of
PMD/FSD? (ex. on pump/remote over intake, behind bumper). new pmd behind front bumper
9a. If remote mounted, describe wiring harness (homemade or purchased from which vendor). harness and pmd from leroy diesel
9b. Indicate the location and condition of the FSD/IP grounding wire. stock location on Ip
10. Outside Temperature (C or F).
_ ° 75
11. Service Engine Light while running?- on/off/intermittent. on dtc 19 and dtc 35
11a. Service Engine light does glow during start/cranking/bulb check: Yes/No yes
12.Have you scanned for engine codes? Yes/No yes
12a. List exact results on
engine codes. Dtc 19 dtc 35
13. Condition of Battery terminals (removed, cleaned and tightened).
Clean and tight
14. Known condition and age of Batteries.
New
14a. Are batteries a matched set of same age?yes
15. Condition of
Major Grounds (removed, cleaned and tightened) grounds good
15a Have the batteries been
individually load tested?
No
16. Does engine crank, or "turn over"?
Yes
16a. Does engine start and run?
Yes with fethering throttle
17. If engine does not start-
Crack injector line: do you have fuel? Yes/No
18. Does your Wait To Start light come on?
Yes
18a.Number of seconds WTS light is lit.
8 to 10
19. Engine Cranking speed (if you have an accurate tachometer).
Normal with full charge
20. Are you experiencing Stalling?
Sometimes
20a. Describe the event (upon startup only, down the road, hit a bump, etc...)
Sometimes on startup after new ip
20b. Do you notice loss of dash or instruments?
No
21. Check turbo inlet and air filter for obstructions.
No obstructions
22. In a no-hot start, pour a bottle of room-temp water on the injection pump. Does it start now?
Old pump did
23.
Lift pump test - Describe results.
Lift pump in working condition
24. Upon cold start, does the radiator hose get hard quickly? Yes/No
No
25. Upon cold start, do you have excessive white smoke? Yes/No
No
26. Do you have excessive cranking time before the engine starts? Yes/No
Yes
27. Have you used the block heater? Does it affect engine starting? (only try for starting problems).
Not used yet
28. Are all glow plugs in
proper working order?
Yes
29. During hard acceleration, do you have excessive black smoke? Yes/No
Unknown haven't benable to drive
30. Do you have any unusual exhaust smoke issues?
No
31.
Turbo check out - Pass/Fail
32. Indicate fuel that you are using: Bio-Diesel, #2 Diesel, SVO/WVO, other
32a. If running Veggie Oil fuel setup, indicate details of your conversion (homemade or packaged system).
33. Are you using any fuel additives? If so, please list.
34. Upon unscrewing fuel cap, do you have a large vacuum formed in the tank? Yes/No
No
35. Do you have any service history available that might pertain to the problem you are having?
No
36. Please indicate any modifications to the vehicle that might help us diagnose
Engine re ringed at 273xxx miles
New rings
New connecting rod bearrings
New head gaskets
New rear main
Head studs
new reman injection pump from Pensacola fuel injection
Flopro 3in down pipe to 4in and 2.5 in crossover
Aftermarket intake
Manual waste gate
FTB MOD
Pmd relocate
Boost,EGT, fuel pressure gauges
Dual thermostats and ho water pump
High idle switch
Pt wiring solutions hd lift pump
Leroy diesel lift pump harness