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Has anyone solved the grinding starter problem?

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245K views 321 replies 94 participants last post by  CobraCDN  
#1 ·
My '05 LLY has had a starter issue since I bought it 3 years ago. Every so often when trying to start, the starter grinds as though not fully engaging the flywheel. Then she'll fire right up on the second try. Seems worse during colder temps.

There's a few posts that offer suggestions to fix such as lubricating the starter or replacing it, but the problems seem to resurface after short while.

I'm wondering if anyone has found a good solution?

Thanks,
TH
 
#319 ·
From what I have researched the original hitachi or however you spell it is the only one that will give you long life. Ran iñto this with an 02 2500 with a reman from Napa, worked for 8 months then the intermittent grind. They told me to check the flywheel, so I did. Not chips or excessively worn teeth. The tested the starter and said it was fine. They did give ma another starter but l went on line and bought the hitachi unit and put that in. I'll let you know in a few months if it is any better. I will tell you this a new hitachi cost about the same as the china reman from Napa.
 
#320 ·
On my 2007 3500 silverado classic LBZ had what I think was the same issue, replaced the flywheel and the starter, 3 years ago and not another grinding noise when attempting to start since.

Not that it most likely matters but I purchase nothing but GM parts for this truck, on the other two I tend to cheap out a bit and buy napa parts.

Had shims available but used none.
 
#321 ·
Update: New flywheel and NEW Delco high torque starter. Been good for 6 months now.
 
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#322 ·
Same, had dealer replace flywheel and starter, no more grinding. Service manager says the ones they have changed have never came back grinding.