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Discussion Starter #45
Ran across this while looking ford some other info. Check out the links at the bottom. Guess Ford guys are good Ford something.


Stanadyne DB2 Injection Pump- Disassembly, Inspection, and Reassembly Instruction Manual

CLICK HERE
 

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I need to get to WiFi and add these to my google drive!
 

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Cool heavy got a sticky
 

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Discussion Starter #49 (Edited)
CUCV- Commercial Utility Cargo Vehicle
6.2L Diesel.


1-24 (p40) Winterization Kit Heaters

2-11 (p47) PMCS Periodical Maint Checks And Services Charts

2-24 (p71) Parts (#) List

3-12 (p139) Vacuum Pump
check that out..

4-8 (p266) Glow Plug Relay and Module Replacement..



Glow Plugs.

Operate as part of electrical system and assist in engine starting in cold
weather. Temperature self-regulating AC 13G glow plugs preheat air in precombustion chambers prior to combustion. Glow plugs are energized prior to engine cranking for a “pre-glow” period and remain on shortly after engine startup for an “after glow” period.



Ran across this GM Glow Plug Relay and Module Set up while snoopin', thought it may help those looking to increase glow times on earlier 6.2's and 6.5s DB2 that were equip'd with the Glow Plug Controller/Relay...​

 

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Discussion Starter #50
Introduction To On Board Diagnostics (II) pdf 148 pgs of techno babble madness..




Electrical Diagnostics pdf 14 pages, lots of illustrations and precise descriptions of common "electrical problems".
Explains (quickly) what to look for during a visual inspection, proper techniques for using a jumper wire, advantages and features of and how to properly use digital multimeters, basic electrical stuff that often mystifies, seen as magic by most people.. 'self included..
 

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Discussion Starter #51
TECHNICAL MANUAL 267 pdf
DIRECT SUPPORT AND GENERAL SUPPORT M A I N T E N A N C E


ENGINE, DIESEL: 8 CYLINDER, NAT U R A L LY ASPIRAT E D ,
FUEL-INJECTED, WATER COOLED,
DDA MODEL 6.2 LITER (SERIAL NUMBER 1-99,999)
(NSN 2815-01-231-3672), (SERIAL NUMBER 100,000 AND ABOVE)
(NSN 2815-01-314-7940) (1990);
DDA MODEL 6.5 LITER (NSN 2815-01-410-9710) (1995,1996),
(NSN 2815-01-439-6665) (1997),
(NSN 2815-01-453-7403) (1998);
ENGINE, DIESEL: 8 CYLINDER,N AT U R A L LY ASPIRATED, DETUNED,
FUEL-INJECTED, WATER COOLED,
DDA MODEL 6.5 LITER (NSN 2815-01-406-6675) (1996),
(NSN 2815-01-439-6664) (1997),
(NSN 2815-01-453-7404) (1998);
ENGINE, DIESEL: 8 CYLINDER, TURBOCHARGED,
FUEL-INJECTED, WATER COOLED,
(NSN 2815-01-420-4180) (1996),
(NSN 2815-01-439-8164) (1997),
(NSN 2815-01-453-7402) (1998).
 

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Discussion Starter #52 (Edited)

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thank you so much, this is just what I was looking for.
 

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Discussion Starter #55
ASE 6 Electrical Electronic Systems, Module 1- Electricity 39pg PDF

ASE 6 Electrical Electronic Systems, Module 2- Electrical Symbols 14pg PDF

ASE 6 Electrical Electronic Systems, Module 3- Properties of Electricity 17pg PDF

ASE 6 Electrical Electronic Systems, Module 4- Digital Multi-Meter 19pg PDF

ASE 6 Electrical Electronic Systems, Module 5- Ohm's and Watt's Laws 23pg PDF

ASE 6 Electrical Electronic Systems, Module 6- Circuit Elements 13pg PDF

ASE 6 Electrical Electronic Systems, Module 7- Basic Circuit Theory 41pg PDF

ASE 6 Electrical Electronic Systems, Module 8- Circuit Faults 14pg PDF

ASE 6 Electrical Electronic Systems, Module 9- Electro-Magnetic Induction 16pg PDF

ASE 6 Electrical Electronic Systems, Module 10- Operation of Automotive Electrical Components & Wire Repair 64pg PDF

ASE 6 Electrical Electronic Systems, Module 11- Operation of Solid State Devices 92pg PDF

ASE 6 Electrical Electronic Systems, Module 12- Strategy Based Diagnostics 59pg PDF

ASE 6 Electrical Electronic Systems, Module 13- Batteries 57pg PDF

ASE 6 Electrical Electronic Systems, Module 14- Charging System 36pg PDF

ASE 6 Electrical Electronic Systems, Module 15- Cranking Motors 49pg PDF

ASE 6 Electrical Electronic Systems, Module 16- Lighting Systems 29pg PDF

ASE 6 Electrical Electronic Systems, Module 17- Gauges, Warning Devices, and Drivers Information System Diagnosis and Repair 19pg PDF

ASE 6 Electrical Electronic Systems, Module 19- Accessories 43pg PDF

ASE 6 Electrical Electronic Systems, Module 20- Computer Basics 21pg PDF

ASE 6 Electrical Electronic Systems, Module 21- Inputs and Sensors 49pg PDF

ASE 6 Electrical Electronic Systems, Module 22- Outputs 36pg PDF

ASE 6 Electrical Electronic Systems, Module 23- Communications 11pg PDF

ASE 6 Electrical Electronic Systems, Module 24- Airbag Systems

ASE 6 Electrical Electronic Systems, Module 25-Body Control Systems

ASE 6 Electrical Electronic Systems, Module 26- OnStar

ASE 6 Electrical Electronic Systems, Module 27- Back-Up Warning System 13pg PDF

ASE 6 Electrical Electronic Systems, Module 28- Security Systems 61pg PDF
 

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Awesome stuff Heavychevy!!! but It seems to me you have waaaayyyy to much Censored time on your hands. To bad you didn't live closer, I could give you a project :hehe::hehe:
 

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Discussion Starter #57
Awesome stuff Heavychevy!!! but It seems to me you have waaaayyyy to much Censored time on your hands. To bad you didn't live closer, I could give you a project :hehe::hehe:
Self diagnosed OCD, most likely. And yes, I have far to much time on my hands as of late. Another long story I rather not discuss. :(


Try to use my free time constructively, often by educating myself and in turn (hopefully) helping others avoid getting BENT OVER by unscrupolous stealerships who have no qualms ripping off people every business day simply because they can. Many unsuspecting victims are from the GREATEST GENERATION who were taught to respect experts and not question authority. A character trait thats now routinely exploited by corrupt service manglers who must meet ever increasing quota's or else..... But I digress, damn OCD. :hehe:
 

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i would rather have an OCD like what your doing, or my meticulous engine cleaning and wiring perfecting, than causing trouble or sitting in jail for doing stupid ****. At least this way your helping ALOT of people out and being damn good at it
 

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Discussion Starter #59
Not sure if this is been posted yet, discovered it today..
Good reading..

The 6.2 Liter Diesel Engine 386pg pdf

pg 103 discusses some interesting stuff regarding the fuel system, alot of it is applicable on 6.5s..

READ page 105 fuel pickup and sending unit

READ IMPORTANT bottom of pg 106 regarding improper fuel "sock" or strainer.
 
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