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  1. 6.5L Diesel Engine
    So i have an issue with my 6.5. I have already replaced the wastegate actuator, boost solenoid, intake temp sensor, egr (tuna can) and the map sensor on the the intake. The issue I am having i have gotten mixed answers but I wanna hear your opinions. I can be driving down the road just fine and...
  2. 6.5L Diesel Engine
    So I bought my 1997 6.5 turbo diesel a year ago. The other day I was getting on the freeway and she died. Tried to restart and just turned over no start. Started tearing into it and turns out the injection pump was barely hanging on by two loose nuts and one had fallen off. So my question is...
  3. 6.5L Diesel Engine
    About a month ago, I replaced my original IP with a reman from Badger Diesel. They had the best price (that wasn't a rebuilder from Florida,) and since I just finished building my house, money was certainly a factor. I have bought parts from them before, and everything always worked fine, but I...
  4. 6.5L Diesel Engine
    Good morning all, due to the number of miles (just rolled over 251k) on my truck I think it would be a good idea to change the timing set. Looked in the manual and it looks like you have to remove the IP, water pump, harmonic balancer/pulley, then the timing cover itself. Does that sound about...
  5. 6.5L Diesel Engine
    Working on a 1995 Chevy 2500 with the 6.5L TD. Had a fault for the optical sensor. Removed the optical sensor and found where the wheel had been chipped. Ran fine but would derate in limp mode - no smoke. Replaced injection pump with rebuilt pump from Pinellas Diesel in Florida. Unable to get it...
  6. 6.5L Diesel Engine
    I'm a complete newbie to diesels, but I bought a 1996 RV with a Chevy 6.5L 3500 engine. It started losing power, and the diagnosis is "injection pump is bad. Code is for an internal calibration problem." So the mechanic says the fix is to repace th injection pump, for $2879 in parts and $5100...
  7. 6.5L Diesel Engine
    does anybody recommend the gm (acdelco) remanufactured ds4s? they seem to be reasonable at around $800. my 1999 suburban has one that was installed, with new pmd, in 2012. still runs great but has begun to leak like a sieve. if i can't fix it or if i bollix it up somehow i'll be needing a...
  8. 6.5L Diesel Engine
    Diagnostic checklist to follow. The only thing that weirds me out is the P0606 code. Anyhoo… 1. Describe the problem you are having in detail: Surging, stalling, lack of power, hard start, generally when warm. 2. Year of truck/engine. 1998 K2500 3. Odometer reading (indicate miles or...
  9. 6.5L Diesel Engine
    I'm sure this has been a topic before but I have a 2000 K3500 6.5 that will start everytime on a cold start but after running and then shutting down for 10-20min it will not start until the engine is fully cooled again Engine cranks and does not sound weak truck is under 120k miles, also no...
  10. 6.5L Diesel Engine
    Just looking for thoughts or previous experiences if anyone would like to chime in. Going to be a little long winded. My 94 Blazer had a little trouble recently. I’ve done every recommended mod and upgrade listed on this site. Only took two years sitting in the garage! For the last two years and...
  11. 6.5L Diesel Engine
    i've gone thru most of the fuel leak posts and mine seems pretty much the same as most of the others; a fairly heavy leak dripping from the center-rear of the engine. from reading, naturally i suspect the leaks are somewhere around the ffm but i can't see anything at all with all that wiring and...
  12. 6.5L Diesel Engine
    Let me admit this first I am not a grease monkey or a regular wrench-turner. In fact, without the help from a grease monkey friend I would have never had the confidence to undertake this project. But, what I found out is I could do this and after the project is over I feel really empowered...
  13. 6.5L Diesel Engine
    I figured id create a primer here telling you how to swap out your injection pump including photos on relavant steps along the way. Because yes, everyone likes pictures. First off you are going to have to remove the upper plenum and the intake manifold. You will want to seperate these...
  14. 6.2L Diesel Engine
    I have a military manual. It does have a chart what the transfer pump pressures should be. It doesn't show where to attach a pressure gauge to the IP or how to adjust. I believe the transfer pump pressure is adjusted by a hex screw just inside where the fuel inlet is. Is pressure increased by...
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