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6.5L Diesel Engine Discuss the 6.5 GM diesel engine & associated components. Automatic transmission questions & problems belong in the 4L80/85 - 4L60E - 6L90 Transmission Forum

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Old 11-25-2019, 08:01 PM   #1 (permalink)
Justis
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Transfer case

Not sure if this is right place to post this but I’m in desperate need of a transfer case for 1998 3500 dully 4x4

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Old 11-25-2019, 08:12 PM   #2 (permalink)
OkDually
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Moved over to the 6.5L section.
You should rebuild your transfer case.

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1996 K3500 6.5L,( "F" Eng #141 cast block) 5 speed manual, crewcab, dually longbed: 208,000mi.
Diamond Eye 4" Turbo Back Exhaust w/2.5" Flo-Pro Crossover
AirDog II DF165 w/ tank sock delete - XDP
TD-Max boost controller - Kennedy Diesel
OPS extension hose - Leroy Diesel
Glow Plug Harness- PT Wiring Solutions
Glowshift Maxtow EGT,Boost, Fuel gauges
Boost & Fuel Pressure Bolts - Leroy Diesel
2/0 Battery Cable Upgrade - PT Wiring Solutions
PMD w/#9 resistor and Re-Location Kit, mounted to bumper - Leroy Diesel
GM-5 Turbocharger
4.10 gear ratio
OptiLube Winter Formula


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Last edited by OkDually; 11-25-2019 at 08:13 PM.
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Old 11-25-2019, 10:03 PM   #3 (permalink)
Justis
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My problem is that we just had tranny rebuilt put it back in an that night the transfer case failed so Tran builder pulled apart an I guess the parts are either to expensive or hard to get. So I’m trying to see if a used one would be cheaper.not sure of a good resource for parts yet either this is my first diesel
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Old 11-25-2019, 10:39 PM   #4 (permalink)
OkDually
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Quote:
Originally Posted by Justis View Post
My problem is that we just had tranny rebuilt put it back in an that night the transfer case failed so Tran builder pulled apart an I guess the parts are either to expensive or hard to get. So Iím trying to see if a used one would be cheaper.not sure of a good resource for parts yet either this is my first diesel
Try car-part.com or browse craigslist ads and your local wrecking yards
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1996 K3500 6.5L,( "F" Eng #141 cast block) 5 speed manual, crewcab, dually longbed: 208,000mi.
Diamond Eye 4" Turbo Back Exhaust w/2.5" Flo-Pro Crossover
AirDog II DF165 w/ tank sock delete - XDP
TD-Max boost controller - Kennedy Diesel
OPS extension hose - Leroy Diesel
Glow Plug Harness- PT Wiring Solutions
Glowshift Maxtow EGT,Boost, Fuel gauges
Boost & Fuel Pressure Bolts - Leroy Diesel
2/0 Battery Cable Upgrade - PT Wiring Solutions
PMD w/#9 resistor and Re-Location Kit, mounted to bumper - Leroy Diesel
GM-5 Turbocharger
4.10 gear ratio
OptiLube Winter Formula


Proud member #1039 of The 3500 Dually Club

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Old 11-25-2019, 10:59 PM   #5 (permalink)
OkDually
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Just in case, here is a thread on rebuilding the transfer case:
https://www.dieselplace.com/forum/63...-6-5-shop.html
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1996 K3500 6.5L,( "F" Eng #141 cast block) 5 speed manual, crewcab, dually longbed: 208,000mi.
Diamond Eye 4" Turbo Back Exhaust w/2.5" Flo-Pro Crossover
AirDog II DF165 w/ tank sock delete - XDP
TD-Max boost controller - Kennedy Diesel
OPS extension hose - Leroy Diesel
Glow Plug Harness- PT Wiring Solutions
Glowshift Maxtow EGT,Boost, Fuel gauges
Boost & Fuel Pressure Bolts - Leroy Diesel
2/0 Battery Cable Upgrade - PT Wiring Solutions
PMD w/#9 resistor and Re-Location Kit, mounted to bumper - Leroy Diesel
GM-5 Turbocharger
4.10 gear ratio
OptiLube Winter Formula


Proud member #1039 of The 3500 Dually Club

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Old 11-26-2019, 12:01 AM   #6 (permalink)
Glagulator
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Pretty sure you will have the BW-4472 transfer case used on the 1-tons.
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99 CREW LONG SRW C3500 work truck 199k+ mi. orig. motor & trans 4.10, modded engine harness, new oil cooler & lines, all new front end parts and poly bushings, trans poly mount, all new brakes.
96 SUBURBAN K2500 wife's truck 210k+ mi. orig. motor & trans, 3.73...
95 C2500 Suburban 6.5td HO w/p, timing set, HB & pulley, all rubber hoses, modded engine & main harness, converted to OBD2, PMD to bumper...
95 C1500 Suburban 6.5td rebuild tranny, convert to DB2, replacing as many parts as I can.
96 C2500 Suburban 7.4L converting to 6.5td w/ DB2, 4L80, 3.73
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Old 11-26-2019, 02:54 AM   #7 (permalink)
davester
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Do you know what's busted in your transfer case?
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Old 11-26-2019, 04:47 AM   #8 (permalink)
Justis
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I’ll have the part list today I’m pretty sure he said it was a Borge Warner 1377 if that sounds right said something about a odd ball transfer case . But I’ll have the break down of bad parts in few hours
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Old 11-26-2019, 06:25 AM   #9 (permalink)
Tr00b
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Where are you located? I may have a case for sale. Electric shift.
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1996 GMC K1500xcab 6.5 3.73 4L80E rear bags Bought at 99k 12/13 now 138k 9/17
Repairs:
BWD OPS 1/14 Heath PMD kit 3/14 Airtex boost solenoid 6/14 Lube Specialist cooler lines and cooler, rad support mounts, Pro Comp ES9000 Shocks, rear brakes 7/14 Interstate Batts, Cooper AT3 tires, Hummer H3 rims, stepper motor 4x4, coolant flush 11/14 Stabilizer bar links, soot trap gasket 9/15 Dorman tank, sending unit/sock delete, filler neck, filler neck, hose, Leroy's Tank Barbs, SAE30R9 lines, WIX filter head and prefilter with brackets by paleyjim, intake manifold gaskets 3/16 Used transmission, dipstick tube, fluid flush, drain plug pan by paleyjim, power steering fluid flush, transfer case seals and fluid 9/16 Duraterms 11/16 Ball Joints and wheel bearing drivers side. Powerstop pads, lubed sliders 4/17 AD244, Leroy's Flight Systems PMD 9/17
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Ashland Muffler 2.5 X-over 12/13 FTB FFM by paleyjim, ported upper egr delete S-code, lower F-code, ported IP fitting, FASS DRP-02 lift pump 3/16 Transgo Shift Kit by paleyjim, Energy Susp. engine+trans mounts 9/16 Ported GM8, Diamond Eye, Quadstar tune 11/16 K47 Box, Glowshift 3-1 1/17 Leroy's Billet Crank pulley, Fluidampr. 9/17
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Old 11-26-2019, 08:16 AM   #10 (permalink)
Justis
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Harrisburg pa I’d pay to have it shipped or travel to meet thanks it would help for sure

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