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6.5L Diesel Engine Discuss the 6.5 GM diesel engine & associated components. Automatic transmission questions & problems belong in the 4L80/85 - 4L60E - 6L90 Transmission Forum

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Old 04-12-2015, 11:05 AM   #11 (permalink)
Freddyack
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GM 6.5 FAQ, OBD Codes, DIY, Parts List & Info Sticky "Look In Here First"

1997 C/K Truck Shop Manual and 1997 Electrical Diagnosis Manual

These are .pdf files which will download to your computer by selecting "Click Here"

Truck Shop Manual

Index Click Here
Section 0 - General Information: General Information, Maintenance & Lubrication, Vibration Diagnosis: Click Here
Section 1 - Heating and Air Conditioning: Click Here
Section 2 - Frame & Sheet Metal: Click Here
Section 3 - Steering, Suspension, Tires and Wheels: Click Here
Section 4 - Drive Shaft and Axles: Click Here
Section 5 - Brakes: Click Here
Section 6 - Engine: Section 7 - Transmission:
Section 8 - Electrical: Click here
Section 9 - Accessories: Audio Systems, Cruise Control, Engine Coolant Heater and Luggage Rack: Click Here
Section 10 - Body: Doors, Seats, Windows, Interior Trim, End Gate, Cab & Body Maintenance: Click Here

Electrical Diagnosis Manual

Section 8A - Electrical Diagnosis: Click Here






.

Attached Files
File Type: pdf 1997 INDEX - Book 1.pdf (4.67 MB, 565 views)
File Type: pdf 1997 INDEX - Book 2.pdf (4.43 MB, 412 views)
File Type: pdf 1997 Sec 0A to 0C-General Information and Diagnosis.pdf (3.92 MB, 556 views)
File Type: pdf 1997 Sec 1-HVAC.pdf (2.53 MB, 490 views)
File Type: pdf 1997 Sec 2-Frame and Body.pdf (9.15 MB, 484 views)
File Type: pdf 1997 Sec 3-Steering Suspension SIR.pdf (6.44 MB, 523 views)
File Type: pdf 1997 Sec 4-Drive Shaft and Axles.pdf (39.44 MB, 570 views)
File Type: pdf 1997 Sec 5-Brakes.pdf (42.07 MB, 542 views)
File Type: pdf 1997 Sec 6A-6.5L Diesel Mechanical.pdf (20.00 MB, 756 views)
File Type: pdf 1997 Sec 6B to 6J-All Other Engine Systems.pdf (35.08 MB, 606 views)
File Type: pdf 1997 Sec 7-Manual Transmission and Clutch.pdf (3.97 MB, 442 views)
File Type: pdf 1997 Sec 7-Transfer Case and 4WD Controls.pdf (6.88 MB, 455 views)
File Type: pdf 1997 Sec 8B-8C-8D-8E1-E2-Lights, Cluster, Wipers and Washer.pdf (14.58 MB, 595 views)
File Type: pdf 1997 Sec 9-Audio, Cruise Control, Block Heater, SIR.pdf (35.95 MB, 482 views)
File Type: pdf 1997 Sec 10-Doors, Seats, Windows, Trim.pdf (27.33 MB, 482 views)
File Type: pdf 1997 Sec 6E-6.5L Diesel Engine - Prelim Checks, Wiring Diagrams and Connector Wiring.pdf (12.93 MB, 430 views)
File Type: pdf 1997 Sec 6E-6.5L Diesel Engine - OBDII DTC Diagnostic Procedures.pdf (22.68 MB, 681 views)
File Type: pdf 1997 Sec 6E-6.5L Diesel Engine - Specifications and Systems Diagnostic Procedures.pdf (5.56 MB, 404 views)
File Type: pdf 1997 Sec 8A-Electrical Diagnosis (Complete).pdf (78.06 MB, 618 views)
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Old 04-12-2015, 12:48 PM   #12 (permalink)
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GM 6.5 FAQ, OBD Codes, DIY, Parts List & Info Sticky "Look In Here First"

6.5L Manuals - Miscellaneous

1991 6.5L Diesel Student Handbook

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Old 04-12-2015, 03:22 PM   #13 (permalink)
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GM 6.5 FAQ, OBD Codes, DIY, Parts List & Info Sticky "Look In Here First"

1998 C/K Truck Shop Manual

These are .pdf files which will download to your computer by selecting "Click Here"

Index Click Here
Section 0 - General Information: General Information, Maintenance & Lubrication, Vibration Diagnosis: Click Here
Section 1 - Heating and Air Conditioning: Click Here
Section 2 - Steering: Click Here
Section 3 - Suspension, Tires and Wheels: Click Here
Section 4 - Driveline and Axles: Click Here
Section 5 - Brakes: Click Here
Section 6 - Engine:
Section 7 - Transmission:
Section 8 - Body and Accessories
  • Contents: Click Here
  • Pages: 1 - 244: Click Here for: Lighting, Wipers/Washer,Entertainment Systems and Keyless Entry
  • Pages: 245 - 608: Click Here for: Wiring, Instrument Panel/Gauges and Console
  • Pages: 609 - 836: Click Here for: Horn, Theft Deterrent, Cruise Control, Garage Door Opener, Exterior Trim, Water Leaks, Air/Wind Noise, Squeaks & Rattles, Stationary Windows and Bumpers
  • Pages: 837 - 1,132: Click Here for: Doors, Roof, Seats and Interior Trim
  • Pages: 1,133 - 1,258: Click Here for: Body Rear End, Plastic Panel Information & Repair, Paiint/Coatings and Frame & Underbody

Section 9 - Restraints: Click Here







.
Attached Files
File Type: pdf 1998 INDEX.pdf (6.79 MB, 431 views)
File Type: pdf 1998 Sec 0-General Information.pdf (24.80 MB, 443 views)
File Type: pdf 1998 Sec 1-HVAC.pdf (36.31 MB, 447 views)
File Type: pdf 1998 Sec 8-Body and Accessories Pg 8-1 - Pg 8-244.pdf (35.84 MB, 428 views)
File Type: pdf 1998 Sec 8-Body and Accessories Pg 8-245 - Pg 8-608.pdf (55.68 MB, 481 views)
File Type: pdf 1998 Sec 8-Body and Accessories Pg 8-609 - Pg 8-836.pdf (31.12 MB, 430 views)
File Type: pdf 1998 Sec 8-Body and Accessories Pg 8-837 - Pg 8-1132.pdf (41.42 MB, 453 views)
File Type: pdf 1998 Sec 8-Body and Accessories Pg 8-1133 - Pg 8-1258.pdf (17.19 MB, 404 views)
File Type: pdf 1998 Sec 9-Restraints.pdf (22.64 MB, 383 views)
File Type: pdf 1998 Sec 2-Steering.pdf (36.60 MB, 452 views)
File Type: pdf 1998 Sec 3-Suspension.pdf (16.22 MB, 406 views)
File Type: pdf 1998 Sec 4-Driveline & Axle.pdf (48.05 MB, 476 views)
File Type: pdf 1998 Sec 5-Brakes.pdf (35.98 MB, 433 views)
File Type: pdf 1998 Sec 6-6.5L Engine Mechanical.pdf (27.16 MB, 550 views)
File Type: pdf 1998 Sec 6-Engine Cooling & Electrical.pdf (24.33 MB, 505 views)
File Type: pdf 1998 Sec 6-6.5L Engine Controls (Vol 3).pdf (55.84 MB, 715 views)
File Type: pdf 1998 Sec 7-Manual Transmission.pdf (2.86 MB, 328 views)
File Type: pdf 1998 Sec 6-Turbocharger, Vacuum Pump, Exhaust (Vol 4).pdf (3.55 MB, 530 views)
File Type: pdf 1998 Sec 7-Clutch.pdf (2.18 MB, 324 views)
File Type: pdf 1998 6.5L OBDII DTC Diagnostics and Procedures.pdf (48.42 MB, 651 views)
File Type: pdf 1998 Sec 8-Body and Accessories Contents.pdf (3.28 MB, 376 views)
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Last edited by Freddyack; 05-01-2015 at 05:46 PM.
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Old 04-12-2015, 03:22 PM   #14 (permalink)
Freddyack
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GM 6.5 FAQ, OBD Codes, DIY, Parts List & Info Sticky "Look In Here First"

1999 C/K Truck Shop Manual

These are .pdf files which will download to your computer by selecting "Click Here"

Index Click Here
Section 0 - General Information: General Information, Maintenance & Lubrication, Vibration Diagnosis: Click Here
Section 1 - Heating and Air Conditioning: Click Here
Section 2 - Steering: Click Here
Section 3 - Suspension, Tires and Wheels: Click Here
Section 4 - Driveline and Axles: Click Here
Section 5 - Brakes: Click Here
Section 6 - Engine:
Section 7 - Transmission:
Section 8 - Body and Accessories
  • Contents: Click Here
  • Pages: 1 - 599: Click Here for: Lighting Systems, Wipers/Washer, Entertainment, Wiring, Cellular Communication and Body Control System
  • Pages: 600 - 953: Click Here for: Body Control System (continued), Instrument Panel/Gauges and Console, Keyless Entry, Horn, Theft Deterrent, Cruise Control, Garage Door Opener, Exterior Trim, Water Leaks, Air/Wind Noise, Squeaks & Rattles and Stationary Windows
  • Pages: 954 - 1,303: Click Here for: Bumpers, Body Front End, Doors, Roof, Seats and Interior Trim
  • Pages: 1,304 - 1,460: Click Here for: Interior Trim (continued), Body Rear End, Plastic Panel Information & Repair, Paint/Coatings and Frame & Underbody

Section 9 - Restraints: Click Here







.
Attached Files
File Type: pdf 1999 INDEX.pdf (10.46 MB, 395 views)
File Type: pdf 1999 Sec 0-General Information.pdf (27.54 MB, 421 views)
File Type: pdf 1999 Sec 1-HVAC.pdf (37.46 MB, 419 views)
File Type: pdf 1999 Sec 2-Steering.pdf (40.32 MB, 380 views)
File Type: pdf 1999 Sec 3-Suspension.pdf (19.41 MB, 382 views)
File Type: pdf 1999 Sec 4-Driveline and Axle.pdf (57.16 MB, 424 views)
File Type: pdf 1999 Sec 5-Brakes.pdf (42.63 MB, 437 views)
File Type: pdf 1999 Sec 6-6.5L Engine Mechanical.pdf (31.82 MB, 535 views)
File Type: pdf 1999 Sec 6-Engine Cooling.pdf (10.29 MB, 401 views)
File Type: pdf 1999 Sec 6-Engine Electrical.pdf (16.15 MB, 529 views)
File Type: pdf 1999 Sec 6-Engine Controls (DTC Diagnostics).pdf (56.11 MB, 555 views)
File Type: pdf 1999 Sec 7-Manual Transmission NV4500.pdf (2.22 MB, 321 views)
File Type: pdf 1999 Sec 7-Clutch.pdf (2.14 MB, 303 views)
File Type: pdf 1999 Sec 8-Body and Accessories Page 8-1 to Page 8-599.pdf (88.65 MB, 393 views)
File Type: pdf 1999 Sec 8-Body and Accessories Page 8- 600 to Page 8-953.pdf (50.11 MB, 408 views)
File Type: pdf 1999 Sec 8-Body and Accessories Page 8-954 to Page 8-1303.pdf (51.37 MB, 379 views)
File Type: pdf 1999 Sec 8-Body and Accessories Page 8-1304 to Page 8-1460.pdf (20.86 MB, 298 views)
File Type: pdf 1999 Sec 9-Restraints.pdf (23.60 MB, 343 views)
File Type: pdf 1999 Sec 8-Body and Accessories - Contents.pdf (2.35 MB, 351 views)
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Last edited by Freddyack; 05-01-2015 at 05:45 PM.
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Old 04-23-2015, 03:45 PM   #15 (permalink)
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OBDI and OBDII Information

OBDI and OBDII Information:

OBD1 Codes
  • List of OBDI Codes Here

  • 1994 DTC Diagnostics and Procedures Manual (.pdf file) Here

  • 1995 DTC Diagnostics and Procedures Manual (.pdf file) Here

OBDII Codes
  • List of OBDII Codes Here

  • 1996 DTC Diagnostics and Procedures Manual (.pdf file) Here

  • 1997 DTC Diagnostics and Procedures Manual (.pdf file) Here

  • 1998 DTC Diagnostics and Procedures Manual (.pdf file) Here

  • 1999 DTC Diagnostics and Procedures Manual (.pdf file) Here

DTC Look Up Tool Here
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Old 05-17-2015, 02:50 PM   #16 (permalink)
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Serpentine Belt Diagrams

Serpentine Belt Diagrams

1992-1995:

1994 Serpentine Belt Diagram.jpg
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Old 07-15-2015, 12:42 PM   #17 (permalink)
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1992 & 1993 C/K Trucks

1992 & 1993 C/K Trucks

As of this date we have not been able to obtain an electronic copy of the 1992 or 1993 C/K Truck Service Manuals. Until we do, we are building references of TSBs for the 1992 and 1993 trucks.

Please let Staff know if you have or locate a source for these manuals.


1991 Student Handbook This is a condensed version of the GM Factory Service Manual. Covers 1992-1993 6.5L TD trucks with the DB2 injection pump. This is a .pdf file: Click Here

Technical Service Bulletins:
These are .pdf files:

Fuel Systems, Driveability, Air/Fuel Filters:

TSB 93-286-6A - Stalling/Hesitation/Low Power/White Smoke (Check Lift Pump/Condition: New Oil Pressure Sender/Switch Available): Click Here

TSB 376303 - Use of Low Sulfur Diesel Fuel: Click Here

TSB 57-63-03 - Possible Internal Cylinder Damage Due To Glow Plug Breaking After Replacing Fuel Injector Nozzle: Click Here

Brakes:

TSB 00-05-22-004 - Brake fluid Level and Filling Recommendations: Click Here

TSB 46-50-06 - Early Brake Pad Wear and/or Tire Wear (New Steering and Brake Systemm Components: Click Here

TSB 56-50-04 - Parking Brake C3500HD Trucks: Click Here

TSB 86-50-20A- Brake Lead/Pull and Front Brake Wear (Replace Rear Brake Shoes) REVISED: Click Here

TSB 99-05-001A- Brake Lead/Pull and Front Brake Wear (Replace Front Brake Pads and Rear Brake Shoes) REVISED: Click Here

TSB 345001- Four Wheel Antilock Brake System: Click Here

TSB AE93IBA08- Replacement of Suspect GMSCMs In ABS Units: Click Here















.
Attached Files
File Type: pdf TSB 93-286-6A Stalling-Hesitation-Low Power-White Smoke 1992-1993 C-K 6.5L TD Trucks & 6.2L C-K .pdf (95.8 KB, 665 views)
File Type: pdf TSB 376303 Use of Low Sulfur Diesel Fuel - Lubricity Concern.pdf (49.7 KB, 278 views)
File Type: pdf TSB57-63-03 Possible Internal Engine Cylinder Damage Due to Glow Plug Breaking after Replacement.pdf (51.7 KB, 260 views)
File Type: pdf TSB 00-05-22-004 Brake Fluid Level and Filling Recommendations.pdf (115.1 KB, 294 views)
File Type: pdf TSB 46-50-06 Early Brake Pad Wear and-or Tire Wear (new Steering and Brake System Components) C3.pdf (200.1 KB, 290 views)
File Type: pdf TSB 56-50-04 Parking Brake C3500HD Trucks.pdf (66.6 KB, 290 views)
File Type: pdf TSB 86-50-20A Brake Lead-Pull and Front Brake Wear (Replace Rear Brake Shoes)-Revised.pdf (84.6 KB, 273 views)
File Type: pdf TSB 99-05-24-001A Brake Lead-Pull and Front Brake Wear (Replace Front Brake Pads and-or Rear Bra.pdf (129.9 KB, 283 views)
File Type: pdf TSB 345001 Four Wheel Antilock Brake System.pdf (67.0 KB, 302 views)
File Type: pdf TSB AE93IBA08 Replacement of Syspect GMSCMs IN ABS Units.pdf (31.3 KB, 264 views)
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Last edited by Freddyack; 03-22-2016 at 11:51 AM. Reason: Update description of Student Handbook
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