harleytwin88
05-14-2009, 10:49 AM
My truck is a 97 GMC K2500HD. It sat for most of the winter and now I'm having some problems with the truck "bucking" intermittently while driving at various speeds and loads. Back in the fall when I was driving it more regularly it would only buck and chug under hard throttle but now it's doing it while I'm just cruising around town under light throttle as well. I want to sell the truck but when it acts up during a test drive you can imagine the prospective buyer is NOT impressed. It has also developed an intermitten clutch problem where the clutch will work fine for a while and then randomly stop disengaging while stopped at a light or something like that. I've got a feeling it's got a throwout bearing issue or maybe a slave cylinder on it's way out the door but I can't be sure until I drop the trans and see for sure. Anyways here's my checklist and any insight would be much appreciated. (I'll update the parts I skipped over as soon as it quits pouring rain outside)
0. Describe in detail the problem you are having. Please be as descriptive as possible.
1. Does the engine crank, or 'turn over'? yes
1a. Does the engine start and run? yes
1a1. If the engine does not start - Crack injector line (http://www.dieselplace.com/forum/showthread.php?p=2188140#post2188140): do you have fuel? Yes/No
1b. Do you have a Wait To Start Light & the amount of time (seconds) lit. yes/ lit 3-5 seconds
1c. Ambient Condition (temperature outside indicate F or C) _65____ °
1d. Engine Cranking speed (if you have an accurate tachometer).
1e. Are you experiencing stalling? yes
1f. If Stalling, describe (upon startup only, down the road, hit a bump etc) intermitten while driving
1g. If Stalling, do you notice loss of dash or instruments? no loss of instruments
-note if experiencing stalling,you must indicate PMD location in #24.
1h. Check turbo inlet and air filter for obstructions. Cone filters have lost disk and stopped air to turbo.
1i. In a no-hot start, pour a bottle of room-temp water on the injection pump. Does it start now? yes/no
1.1 Lift pump test (http://dieselplace.com/forum/showthread.php?t=39350)- describe results. lift pump replaced, does not run consistently upon turning key to ON position, but does run after repeatedly turning key off and back on.
2. Service Engine Light while running?- off
2a. Service Engine light does glow during start/cranking/bulb check: Yes
3. Model year 97
3a. Odometer reading (indicate if in miles or km) 250,889mi.
3b. Miles on major engine components if been replaced (example Injection pump)
3c. Indicate the model number on the Injection pump (starts DS4 or DB2......)
4. Have you scanned for engine codes? (varies by pre/post 96) no
5. List exact results on engine codes (http://www.dieselplace.com/forum/dtc.php):
6. Air Filter condition (visual check) slight discoloration from dirt.
7. Fuel filter condition (freshly changed/condition unknown/mileage since changed) freshly changed
8. Condition of Battery terminal connections (removed, cleaned and tightened) good
8a. Known condition and age of the batteries. New condition, 4 months old.
8b. Are batteries of differing age or are they a matched set? matched set.
8c. Condition of Major Grounds (http://www.dieselplace.com/forum/showthread.php?t=157085). (same drill as batt - removed, cleaned, retightened) good
9. Upon cold start, does the radiator hose get hard quickly? no
10. Upon cold start, do you have excessive white smoke? no
11. Do you have excessive cranking time before the engine starts? cranking time has increased recently on cold start, ruled out temperature as cause of hard start. Once engine has run for 5 minutes crank time returns to normal.
12. Have you used the block heater, and does this effect engine starting?(only try for starting problems) no
13. During hard acceleration, do you have excessive black smoke? no
14. Do you have any unusual exhaust smoke issues? no
15. Turbo check out (http://dieselplace.com/forum/showthread.php?t=39368)- pass/fail
16. Do you have an EGR on the engine? (An F or an S engine code 8th VIN digit) F code
17. Indicate if you know if it’s a 1500, 2500, 2500HD, 3500, 3500HD. 2500HD
18. Indicate fuel that you are using: Bio-diesel, #2 Diesel, #1Diesel, SVO/WVO, other #2 from local truck stop (low sulfur 500pp max)
18a. If running a VO (Veggie Oil fuel) setup, indicate details of your conversion (homemade, or packaged system)
19. Are you using any fuel additives? If so, please list. Diesel Kleen every fuel stop.
20. Please indicate geographic region you are in: (example: Texas or Canada) North East Ohio
21. Do you have any service history available that might pertain to the problem you are having?
22. Please indicate any modifications to the vehicle that might help us diagnose better. No modifications other than cat/muffler delete.
23. Upon unscrewing the fuel cap (http://dieselplace.com/forum/showthread.php?t=42338), do you have a large vacuum formed in the tank? yes, I leave the fuel cap loose to prevent this.
24. Location of PMD/FSD (http://www.dieselplace.com/forum/showthread.php?t=39436)? On the pump/remoted over intake/remoted out of engine bay (please specify placement specifically) stock location PMD
24a. If remote mounted, describe wiring harness (homemade or purchased from a vendor?)
24b. Indicate the location and condition of the FSD/IP grounding wire.
25. Are ALL glow plugs in proper working order as per this thread (http://www.dieselplace.com/forum/showthread.php?t=39182)? not sure
0. Describe in detail the problem you are having. Please be as descriptive as possible.
1. Does the engine crank, or 'turn over'? yes
1a. Does the engine start and run? yes
1a1. If the engine does not start - Crack injector line (http://www.dieselplace.com/forum/showthread.php?p=2188140#post2188140): do you have fuel? Yes/No
1b. Do you have a Wait To Start Light & the amount of time (seconds) lit. yes/ lit 3-5 seconds
1c. Ambient Condition (temperature outside indicate F or C) _65____ °
1d. Engine Cranking speed (if you have an accurate tachometer).
1e. Are you experiencing stalling? yes
1f. If Stalling, describe (upon startup only, down the road, hit a bump etc) intermitten while driving
1g. If Stalling, do you notice loss of dash or instruments? no loss of instruments
-note if experiencing stalling,you must indicate PMD location in #24.
1h. Check turbo inlet and air filter for obstructions. Cone filters have lost disk and stopped air to turbo.
1i. In a no-hot start, pour a bottle of room-temp water on the injection pump. Does it start now? yes/no
1.1 Lift pump test (http://dieselplace.com/forum/showthread.php?t=39350)- describe results. lift pump replaced, does not run consistently upon turning key to ON position, but does run after repeatedly turning key off and back on.
2. Service Engine Light while running?- off
2a. Service Engine light does glow during start/cranking/bulb check: Yes
3. Model year 97
3a. Odometer reading (indicate if in miles or km) 250,889mi.
3b. Miles on major engine components if been replaced (example Injection pump)
3c. Indicate the model number on the Injection pump (starts DS4 or DB2......)
4. Have you scanned for engine codes? (varies by pre/post 96) no
5. List exact results on engine codes (http://www.dieselplace.com/forum/dtc.php):
6. Air Filter condition (visual check) slight discoloration from dirt.
7. Fuel filter condition (freshly changed/condition unknown/mileage since changed) freshly changed
8. Condition of Battery terminal connections (removed, cleaned and tightened) good
8a. Known condition and age of the batteries. New condition, 4 months old.
8b. Are batteries of differing age or are they a matched set? matched set.
8c. Condition of Major Grounds (http://www.dieselplace.com/forum/showthread.php?t=157085). (same drill as batt - removed, cleaned, retightened) good
9. Upon cold start, does the radiator hose get hard quickly? no
10. Upon cold start, do you have excessive white smoke? no
11. Do you have excessive cranking time before the engine starts? cranking time has increased recently on cold start, ruled out temperature as cause of hard start. Once engine has run for 5 minutes crank time returns to normal.
12. Have you used the block heater, and does this effect engine starting?(only try for starting problems) no
13. During hard acceleration, do you have excessive black smoke? no
14. Do you have any unusual exhaust smoke issues? no
15. Turbo check out (http://dieselplace.com/forum/showthread.php?t=39368)- pass/fail
16. Do you have an EGR on the engine? (An F or an S engine code 8th VIN digit) F code
17. Indicate if you know if it’s a 1500, 2500, 2500HD, 3500, 3500HD. 2500HD
18. Indicate fuel that you are using: Bio-diesel, #2 Diesel, #1Diesel, SVO/WVO, other #2 from local truck stop (low sulfur 500pp max)
18a. If running a VO (Veggie Oil fuel) setup, indicate details of your conversion (homemade, or packaged system)
19. Are you using any fuel additives? If so, please list. Diesel Kleen every fuel stop.
20. Please indicate geographic region you are in: (example: Texas or Canada) North East Ohio
21. Do you have any service history available that might pertain to the problem you are having?
22. Please indicate any modifications to the vehicle that might help us diagnose better. No modifications other than cat/muffler delete.
23. Upon unscrewing the fuel cap (http://dieselplace.com/forum/showthread.php?t=42338), do you have a large vacuum formed in the tank? yes, I leave the fuel cap loose to prevent this.
24. Location of PMD/FSD (http://www.dieselplace.com/forum/showthread.php?t=39436)? On the pump/remoted over intake/remoted out of engine bay (please specify placement specifically) stock location PMD
24a. If remote mounted, describe wiring harness (homemade or purchased from a vendor?)
24b. Indicate the location and condition of the FSD/IP grounding wire.
25. Are ALL glow plugs in proper working order as per this thread (http://www.dieselplace.com/forum/showthread.php?t=39182)? not sure