excessive amp draw from glow plugs?? [Archive] - Diesel Place : Chevrolet and GMC Diesel Truck Forums

: excessive amp draw from glow plugs??


ghost183
12-05-2008, 07:20 AM
is it normal? i have 2 yellow top batteries, when i remote start the truck, it turns on the running lights, (successful start notification) and after the engine starts, and during the glow plugs aftercycling, i see everything dimming excessively, i mean excessively, almost as if the engine is off and i turned the lights on with a dead battery

doesnt seem normal to me, and im concerned cause were now starting to get to the teens and dont want anything going bad on me

once in a while, i get a "glow plug relay controller circuit malfunction" code, but it goes away next time i start the engine, the relay is new

any ideas?

should i run the feed line to the relay straight to the battery using battery cable? or leave it wired as is? wiring is all stock under there

Stumpalump
12-05-2008, 07:47 AM
Add ground wires from the body and engine to the grounds on the batts.

GMC 6.5TD Guy
12-05-2008, 08:44 AM
Check the volts and amps to the plugs when they are active.

x2 Grounds Ground Grounds....clean them all!

sshewins
12-05-2008, 08:47 AM
1000X1000 GROUNDS !!! Even if everything seems ok, polish up the grounds! Adding extra grounds is also a good choice.

North Maine
12-05-2008, 09:54 AM
my lights dim when my GPs cycle

Dieseldad97
12-05-2008, 10:25 AM
my lights dim when my GPs cycle


Mine also dim. Normal stuff.

IamDave0887
12-05-2008, 10:45 AM
i was able to get my hands on a digital VAT-40 inductive coil current tester at school. so i checked the current that the glow plugs pulled and the meter read ~110 Amps. That is quite a load and will cause anything to dim.
My lights dim with the glow plugs cycling as well.

Even with my upgraded crossover and ground cables that are 1-2 gauge cables(thicker than normal 2 gauge cable), my lights still dim and the voltmeter on the dash swings from above 14 normally to 12-13 when the GPs cycle.

North Maine
12-05-2008, 10:48 AM
i was able to get my hands on a digital VAT-40 inductive coil current tester at school. so i checked the current that the glow plugs pulled and the meter read ~110 Amps. That is quite a load and will cause anything to dim.
My lights dim with the glow plugs cycling as well.

Even with my upgraded crossover and ground cables that are 1-2 gauge cables(thicker than normal 2 gauge cable), my lights still dim and the voltmeter on the dash swings from above 14 normally to 12-13 when the GPs cycle.

I have identical experiences, I think its just a normal 6.5 thing.

JMJNet
12-05-2008, 12:03 PM
Same with me. The GP draws a lot of current, that is why 2 batteries needs to be in top shape. Plus, there is a big current draw from the starter also.

monel_funkawitz
12-05-2008, 12:04 PM
This is all normal. Plugs take alot of current to heat up, especially with eight of em.

ghost183
12-05-2008, 02:16 PM
ok fellas...

thanks for your input, just wanted to make sure nothing is going to fry,

im going to check and probably run extra ground straps anyway, i have a few laying around

tigert
12-05-2008, 10:55 PM
I'm running delco 60 G's each one draws 15 amps for a total of 120 amps. Any glow plug will only short for a very short time, then it will open and fail! The 60G's require a slightly longer on time as each has a built in regulator. on my 93 a manual overide selenoid, dash controlled works well. And yes everything will dim when they are on.I seperated the driver and passenger bank and inserted a 60amp ampmeter in series with each bank, now I know all plugs are working and for how long from the drivers seat. The ampmeters were $10.00 each( JCW) and the 8 gauge wire scrap for free.

jmiller
12-05-2008, 11:07 PM
Normal operation,

with my dual alternators, I see some dimming.

On one alternator, you can expect voltage to drop below 11 v at idle during glow plug after cycling.

With the dual alternators, at idle, I see a voltage of 13 during the glow plug after cycle.


At idle an alternator might only make 40% to 60% of its rated current.

No worries, keep on truckin'

John