captainmal
11-26-2003, 10:21 PM
Wrote Cummins and asked about the filtration quality of the Fleetguard filters and the longevity of the new Federal-Mogul lift pump. Interesting reply for all diesel owners.
Summary: ram isb fuel syst concerns, fuel quality
Solution:
Thanks for your email Larry, about fuel system quality and concerns, and - we have to add - FUEL QUALITY.
The official statement of course is that everything will be just fine, but you've already heard that for 160K-miles!
The fact of the matter is we have a divergence, where the fuel quality demands of today's complex,
precision high-pressure electronic fuel injection systems are requiring less and less contaminats, but
fuels and fuel quality are not necessarily following suit.
Also, not to mention some other exacerbating factors such as:
1. rapid fuel system design/implementation cycles due to constantly changing emissions laws.
2. due to #1.) the general product environment being that product life cycles are far longer than
their design cycles .... product gets out before many issues are realized.
3. more fuel changes are coming, so fuels are becoming a "moving target" as well.
4. if you get acceptable fuel most of the time but have a couple of bad tanks of fuel with water
contamination, and you don't catch it.... then high-dollar repairs are in order!
There have been lift pump issues with the ISB engine on the Ram trucks over the years, for the '88.5
to 2002 model years with the VP-44 electronic rotary fuel system. With the 2003+ common rail system
we haven't yet heard of many issues .... and perhaps some of the learning curve has been useful. The
latest lift pumps for the VP-44 (previous fuel system) seem to be working well in the field.
In Ram applications, there is no primary filter ahead of the lift pump as in some other applications, for
example as with ISB RV and marine applications which use a primary filter/ water separator ahead
of the lift pump. Therefore, the pump is susceptible to any contamination which finds its way into the
tank and is smaller than the coarse filter screen.
The main preventive maintenance operation that you can do is to use the recommended
MOPAR or Fleetgaurd filters because we know the quality of these filters, regardless of who says
what about microns and percent. If you have an issue down the road, both of us can eliminate the
fuel filter as cause for concern if you're using one of our filtration products.
You can find the latest filters on the Cummins Fleetguard website at:
www.fleetguard.com ......and you'll see something like:
Application Lookup Results (2004 Ram 3500, Cummins 5.9 diesel) ... you'll note that both
Fleetguard and Chrysler P/N's are listed.
Lube
FLEETGUARD
Note: FLEETGUARD LF3972 replaces OEM part CHRYSLER 5083285AA.
Fuel/Water Separator
FLEETGUARD
Note: FLEETGUARD FS19579 replaces OEM part CHRYSLER 5015581AB.
Transmission
FLEETGUARD
Note: FLEETGUARD TF15039 replaces OEM part CHRYSLER 52118789.
Fine fuel filtration is paramount to the common rail systems in particular, because the high pressure
is constantly available in the fuel rail and the injectors are basically "hydraulic switches." If a
piece of contaminant gets into the injector mechanism and jams the "switch" open an uncontrolled
fuel flow which is un-timed will enter the combustion chamber. This is not good.
Unfortunately, many fuel system component failure issues are accompanied by contaminated fuel
issues, that's why it's best to buy fuel from the large, high-volume truckstops and commercial fuel
islands.
It's also been said (we have no data, but it "seems" directionally correct) not to fuel up
just after the main stor
Summary: ram isb fuel syst concerns, fuel quality
Solution:
Thanks for your email Larry, about fuel system quality and concerns, and - we have to add - FUEL QUALITY.
The official statement of course is that everything will be just fine, but you've already heard that for 160K-miles!
The fact of the matter is we have a divergence, where the fuel quality demands of today's complex,
precision high-pressure electronic fuel injection systems are requiring less and less contaminats, but
fuels and fuel quality are not necessarily following suit.
Also, not to mention some other exacerbating factors such as:
1. rapid fuel system design/implementation cycles due to constantly changing emissions laws.
2. due to #1.) the general product environment being that product life cycles are far longer than
their design cycles .... product gets out before many issues are realized.
3. more fuel changes are coming, so fuels are becoming a "moving target" as well.
4. if you get acceptable fuel most of the time but have a couple of bad tanks of fuel with water
contamination, and you don't catch it.... then high-dollar repairs are in order!
There have been lift pump issues with the ISB engine on the Ram trucks over the years, for the '88.5
to 2002 model years with the VP-44 electronic rotary fuel system. With the 2003+ common rail system
we haven't yet heard of many issues .... and perhaps some of the learning curve has been useful. The
latest lift pumps for the VP-44 (previous fuel system) seem to be working well in the field.
In Ram applications, there is no primary filter ahead of the lift pump as in some other applications, for
example as with ISB RV and marine applications which use a primary filter/ water separator ahead
of the lift pump. Therefore, the pump is susceptible to any contamination which finds its way into the
tank and is smaller than the coarse filter screen.
The main preventive maintenance operation that you can do is to use the recommended
MOPAR or Fleetgaurd filters because we know the quality of these filters, regardless of who says
what about microns and percent. If you have an issue down the road, both of us can eliminate the
fuel filter as cause for concern if you're using one of our filtration products.
You can find the latest filters on the Cummins Fleetguard website at:
www.fleetguard.com ......and you'll see something like:
Application Lookup Results (2004 Ram 3500, Cummins 5.9 diesel) ... you'll note that both
Fleetguard and Chrysler P/N's are listed.
Lube
FLEETGUARD
Note: FLEETGUARD LF3972 replaces OEM part CHRYSLER 5083285AA.
Fuel/Water Separator
FLEETGUARD
Note: FLEETGUARD FS19579 replaces OEM part CHRYSLER 5015581AB.
Transmission
FLEETGUARD
Note: FLEETGUARD TF15039 replaces OEM part CHRYSLER 52118789.
Fine fuel filtration is paramount to the common rail systems in particular, because the high pressure
is constantly available in the fuel rail and the injectors are basically "hydraulic switches." If a
piece of contaminant gets into the injector mechanism and jams the "switch" open an uncontrolled
fuel flow which is un-timed will enter the combustion chamber. This is not good.
Unfortunately, many fuel system component failure issues are accompanied by contaminated fuel
issues, that's why it's best to buy fuel from the large, high-volume truckstops and commercial fuel
islands.
It's also been said (we have no data, but it "seems" directionally correct) not to fuel up
just after the main stor