Mahle Monotherm steel pistons [Archive] - Diesel Place : Chevrolet and GMC Diesel Truck Forums

: Mahle Monotherm steel pistons


ZR1160
04-02-2007, 11:16 AM
Looks like good technology
http://www.all4engineers.com/index.php;sid=163514417046110f9b482d2619018732/site=a4e/lng=en/do=show/alloc=33/id=86

The Monotherm piston is made of a single forged piece, which means that, unlike the Ferrotherm piston, the piston skirt is formed as one part together with the pin bosses and piston crown. This results in significant advantages:
- Connecting the skirt to the pin bosses leads to a larger available bearing area to accept the highest peak cylinder pressures. The piston pin no longer needs to hold the piston skirt, so it can be shorter and lighter.
- Extremely compact dimensions are possible. For example, a compression height of only 50 % of the cylinder diameter can be achieved.
- The thermally stable steel skirt reduces friction; reduced fitting clearances lead to a better guidance of the piston.
- The guiding quality of the piston, especially in the ring area, results in better levels of oil consumption and blow-by. Furtheron the Monotherm piston includes high rigidity and long life.

This type of piston combines a maximum mechanical loading capacity of up to 250 bar(Doesn't 1 Bar = 14.5psi?) with other important criteria such as lower fuel and oil consumption, lower noise level and less weight.

ZR1160
04-02-2007, 11:23 AM
Here's pic

Don M
04-02-2007, 11:34 AM
I have some intersting dyno results from the monotherm in a Cummins 5.9 from about 18 months back.

They are very capable, durable and heat resistant.

The monotherm would have a tough time fitting into a DMax from compression height problems without a new rod and serious redesign.

Dieselson
04-11-2007, 12:01 AM
Do they sacrifice daily drivability, and what is the price?

F2000Charlie
04-11-2007, 11:54 AM
Damn....asked this question in another thread, I guess this answers it:)


Forged steel...thats what these motors really need.

Trippin
04-11-2007, 01:27 PM
I have some intersting dyno results from the monotherm in a Cummins 5.9 from about 18 months back.

They are very capable, durable and heat resistant.

The monotherm would have a tough time fitting into a DMax from compression height problems without a new rod and serious redesign.

Thanks for the info. I've been watching the development of these and was dissappointed to learn that Dodge was on top of the list for release.

Last I heard approx 200 grams heavier than the current aluminum pistons?

dmaxlover
04-13-2007, 11:24 PM
Thanks for the info. I've been watching the development of these and was dissappointed to learn that Dodge was on top of the list for release.

Last I heard approx 200 grams heavier than the current aluminum pistons?

200 gram apiece, or total? That's almost a 1/2 lb!

05LLY2500HD
05-08-2007, 07:56 PM
I wanna know more, Mahle vs. modded originals?
Mahle seems the way to go at least by this thread. But how expensive are they, give me some numbers would ya? I know Trippin offers them.

Trippin
05-08-2007, 08:40 PM
Mahle is the OEM for LB7/LLY.

05LLY2500HD
05-08-2007, 08:49 PM
Mahle is the OEM for LB7/LLY.
Doh!! I feel like a dumba$$.