hoot
07-04-2004, 07:30 PM
This is on a Third Generation Dodge 4x4. The kit basically is a set of spacers that mount on top of the coil springs. Takes a few hours to do.
Alignment is mandatory to get caster angle in spec and longer shocks are recommended to avoid over extension.
Before Pic...
<IMG id=chkImg1 onmouseover="this.style.cursor='hand'" style="styledocument: object" onmouseout="this.style.cursor=''" alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/DFZ_DSCN5612.jpg" border=0 name=chkImg2>
The first step is to block the rear wheels and apply the emergency brake.
Place jack stands just behind the axle links by jacking under the center of the front axle, to the left of the pumpkin (on the axle tube).
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/8CF_DSCN5615.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/34A_DSCN5617.jpg" border=0 name=chkImg2>
Remove the wheels.
At this point it's extremely important to remove certain components BEFORE lowering the axle with the floor jack.
Remove both stabilizer bar links at the top... use a wrench below the bushing to minimize torque on the small ball joint.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/913_DSCN5618.jpg" border=0 name=chkImg2>
Remove (3) shock tower nuts from both sides and remove the lower shock mount bolts.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/2DE_dscn5622.jpg" border=0 name=chkImg2>
Mark the springs for factory index re-install.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/9AF_DSCN5624.jpg" border=0 name=chkImg2>
Lower the axle taking care not to break the brake lines. Optionally you can unbolt the line retainer bracket but I was careful and didn't have a problem.
Remove the springs.
I found out later that I had to remove the track bar bolt because the right side would not drop low enough without removing it.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/ZAZ_DSCN5660.jpg" border=0 name=chkImg2>
Along with the springs comes a damper ring and a retainer ring. The retainer does not get re-used. Save it for possible return to stock configuration.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/7F1_dscn5625.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/8BD_DSCN5626.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/968_DSCN5627.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/BZ2_DSCN5628.jpg" border=0 name=chkImg2>
Prepare the spacers by intalling the studs with locktite and slipping the dampers inside, between the spring and the spacers.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/876_DSCN5629.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/A99_DSCN5630.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/F7A_DSCN5631.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/2D2_DSCN5632.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new windo
Alignment is mandatory to get caster angle in spec and longer shocks are recommended to avoid over extension.
Before Pic...
<IMG id=chkImg1 onmouseover="this.style.cursor='hand'" style="styledocument: object" onmouseout="this.style.cursor=''" alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/DFZ_DSCN5612.jpg" border=0 name=chkImg2>
The first step is to block the rear wheels and apply the emergency brake.
Place jack stands just behind the axle links by jacking under the center of the front axle, to the left of the pumpkin (on the axle tube).
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/8CF_DSCN5615.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/34A_DSCN5617.jpg" border=0 name=chkImg2>
Remove the wheels.
At this point it's extremely important to remove certain components BEFORE lowering the axle with the floor jack.
Remove both stabilizer bar links at the top... use a wrench below the bushing to minimize torque on the small ball joint.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/913_DSCN5618.jpg" border=0 name=chkImg2>
Remove (3) shock tower nuts from both sides and remove the lower shock mount bolts.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/2DE_dscn5622.jpg" border=0 name=chkImg2>
Mark the springs for factory index re-install.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/9AF_DSCN5624.jpg" border=0 name=chkImg2>
Lower the axle taking care not to break the brake lines. Optionally you can unbolt the line retainer bracket but I was careful and didn't have a problem.
Remove the springs.
I found out later that I had to remove the track bar bolt because the right side would not drop low enough without removing it.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/ZAZ_DSCN5660.jpg" border=0 name=chkImg2>
Along with the springs comes a damper ring and a retainer ring. The retainer does not get re-used. Save it for possible return to stock configuration.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/7F1_dscn5625.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/8BD_DSCN5626.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/968_DSCN5627.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/BZ2_DSCN5628.jpg" border=0 name=chkImg2>
Prepare the spacers by intalling the studs with locktite and slipping the dampers inside, between the spring and the spacers.
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/876_DSCN5629.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/A99_DSCN5630.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/F7A_DSCN5631.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new window" src="http://dieselplace.com:82/forum/uploads/2D2_DSCN5632.jpg" border=0 name=chkImg2>
<IMG id=chkImg1 alt="Click on image to open in new windo