Mag Hytec Cover and E-brake cable FIX !!!! [Archive] - Diesel Place : Chevrolet and GMC Diesel Truck Forums

: Mag Hytec Cover and E-brake cable FIX !!!!


GMC-2002-Dmax
06-20-2004, 07:43 PM
Well I installed my Mag Hytec this weekend.


Here is the fix for the E-Brake cable bracket......http://www.dieselplace.com/forum/smileys/Big Smile.gif


This is the Differential open with the cover mounting face cleaned.
I used a 3M fiber wheel mounted on a die grinder at a slow speed.
I also covered the gear assembly with saran wrap and then old newspapers to keep the differential clean.


http://www.dieselplace.com/forum/uploads/Open_Cover_Close.jpg





After I got the surface area clean I then used brake clean to blow anything out of the differential that may have gotten into it. I then used about 25-30 psi of compressed air to dry it out before the new cover went on.





http://www.dieselplace.com/forum/uploads/48D_DFifferential.jpg


http://www.dieselplace.com/forum/uploads/Diff_Close_up_Front.jpg


http://www.dieselplace.com/forum/uploads/Diff_Closeup.jpg





This is the full bracket before I modified it. When the Mag Hytec Cover is added the center to bolt is absent, so then the bracket does not catch the metal sleeve of the E-Brake cable properly.





http://dieselplace.com/forum/uploads/Whole_bracket_e_brakie.jpg





This is where you need to cut the bracket into two pieces.





http://www.dieselplace.com/forum/uploads/Bracket_cut_line.jpg





This is the finished bracket after cutting in half and before final filing for the rounded edges.





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BIG DIPPER
06-20-2004, 07:53 PM
That doesn't look no Banks tip to me........http://www.dieselplace.com/forum/smileys/Embarrased.gif

GMC-2002-Dmax
06-20-2004, 07:56 PM
That doesn't look no Banks tip to me........http://www.dieselplace.com/forum/smileys/Embarrased.gif


Nope.............


BTW...........cover is very nice............even though it had a foot of dust on it http://www.dieselplace.com/forum/smileys/Embarrased.gifEdited by: GMC-2002-Dmax

GMCSLEHD
06-20-2004, 08:04 PM
Tony,


Nice Job!http://www.dieselplace.com/forum/smileys/Clap.gif Gonna have to do that.


Josh

Mackin
06-20-2004, 08:33 PM
Good job Tony ....


Did you exhaust make babies ??





Mac http://www.dieselplace.com/forum/smileys/HiHi.gif

GMC-2002-Dmax
06-20-2004, 08:38 PM
Looks like Twins to me.............http://www.dieselplace.com/forum/smileys/Smile.gif


Just brought them home the other day, that's another post though. http://www.dieselplace.com/forum/smileys/Big Smile.gif





Thttp://www.dieselplace.com/forum/smileys/Clown.gifNY