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#2 (permalink) |
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Diesel Sr. Technical Member
Join Date: Aug 2006
Location: at the G-Spot in Gaskin, Florida
Posts: 5,832
iTrader Score: 0 reviews
Armed Forces Club Member |
Twist them with your hand and pull. If they do not come out that way, use a heal prybar and pry them out. BE CAREFUL because if they are stuck, it could pull the cup out with it.
I have had luck with just twisting with my hand and pulling them out carefully watching the cup. There is a tool, Merchant sells it, others may but I do not know, but most use the heel prybar. I bought the prybar just in case but have not needed it yet. and hopefully WON'T!!!!
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2003 Crewcab 4X4 with the EGR Valve (Blocked), Killed the Cat, and straight piped the muffler, boost and EGT Gauges, Merchant Automotive T-case pump upgrade installed, Curb Feelers, Fuzzy Dice, and Billet Grill. This truck is like a sore pecker, I just can't beat it! Remember, it ain't broke till you can't fix it anymore! 2 Things I fear for my Guns, Rust and Politicians...I can control the Rust, I need help with the Politicians! "The urge to save humanity is always a false front for the urge to rule it." When the people fear the government it is Tyranny, when the Government fears the people it is LIBERTY! 20 Year member of Uncle Sam's Finest, USAF Retired! US Constitution in English, Bill of Rights in English, If you do not want to speak English, feel free to return to the Craphole of a Country you left behind. |
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#3 (permalink) |
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Diesel Fanatic
Join Date: May 2004
Location: Indio, Ca
Posts: 85
iTrader Score: 0 reviews
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If you take a high pressure line and screw it to the injector you can pull and wiggle the injector better and it will come out. Do not bend the line just use it enough to give better leverage. A mechanic told me that often when he used a removal tool he pulled the cup as well. I tried the line tip and had good results.
Mert Cheney
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2003 Chev CC 4X4 Duramax J&J Boards TTT Mirrors Bone Stock purchased new, 3rd set of injectors.
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#5 (permalink) |
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Diesel Technician
Join Date: Dec 2007
Location: Texas Gulf Coast
Posts: 139
iTrader Score: 1 reviews
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I brought 3 new ones with me when I had mine done. The VERY LAST ONE was the only one that came out. Glad I had a new one standing by with O-rings.
Jim
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2003 GMC, 2500, SLT, Dmax Ally, 4x4, CC, LWB (The Boat), 2008 17" Wheels and Tires (265/70/17), Van Aaken Smartbox E 70HP-110HP, 78,605 when I aquired it, (152,130 12/30/10, update 200,035 04/01/2013) 152,200 on original injectors. New Injectors at 152,250 01/13/11. I am the second owner. Last edited by Shrimpy; 02-05-2011 at 09:09 PM. |
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#6 (permalink) |
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Diesel Master
Join Date: Dec 2008
Location: Dalton, Ohio
Posts: 1,780
iTrader Score: 0 reviews
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Use a punch the size of the injector hold down bolt, stick it in the bolt hole, and pull away from the injector. This should pry the injector right out if you cannot get them out by hand.
I have never used the injector puller tool, but I understand that it works the same way. Last edited by DuraTitus; 02-05-2011 at 09:43 PM. |
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#7 (permalink) |
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Diesel Head
Join Date: Dec 2009
Posts: 36
iTrader Score: 0 reviews
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There's a number of ways to pull out the injectors, and a few tools to try. Here's the ones I know of:
Pull directly on injector: - by hand - with channel locks - with something threaded on (like the HP or return line) Pry the clamp up from underneath - with a heel bar - after I did mine, I found a couple small flat bars at home depot that might be perfect: tiny one larger one Pry on clamp, using the hole for the hold-down bolt - with the expensive special tool - with punch, socket, or anything else the right diameter (I found a deep 1/4" drive socket that fit nicely, and could pop out some of the easier injectors with just this and a 1/4" breaker bar)
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'02 2500HD CC LB 4x4 6 spd zf Brotherhood of Handshakers # 172 |
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#8 (permalink) |
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Diesel Enthusiast
Join Date: Feb 2011
Posts: 1
iTrader Score: 0 reviews
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Just did mine, my technique was to put the return line bolt back in it's hole after the return line was removed, and put a high pressure line on, then use those two to twist the injector back and forth, spray some WD40 on it, twist some more, repeat until you can lift it out of the hole. They all came out without pulling the cups.
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#9 (permalink) |
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Diesel Sr. Technical Member
Join Date: Aug 2006
Location: at the G-Spot in Gaskin, Florida
Posts: 5,832
iTrader Score: 0 reviews
Armed Forces Club Member |
I did the right side, I had to use the heel bar, had 3 cups come out, but 6 new seals from the dealer a tube of red Loctite, and some cleaning and all went back in easy as pie!
Heel bar is the way to go, just make sure you drain your coolant below the cup level, or you will have to suck the coolant out with a tube taped to the end of a shop vac....I know.
__________________
2003 Crewcab 4X4 with the EGR Valve (Blocked), Killed the Cat, and straight piped the muffler, boost and EGT Gauges, Merchant Automotive T-case pump upgrade installed, Curb Feelers, Fuzzy Dice, and Billet Grill. This truck is like a sore pecker, I just can't beat it! Remember, it ain't broke till you can't fix it anymore! 2 Things I fear for my Guns, Rust and Politicians...I can control the Rust, I need help with the Politicians! "The urge to save humanity is always a false front for the urge to rule it." When the people fear the government it is Tyranny, when the Government fears the people it is LIBERTY! 20 Year member of Uncle Sam's Finest, USAF Retired! US Constitution in English, Bill of Rights in English, If you do not want to speak English, feel free to return to the Craphole of a Country you left behind. |
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