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#1 (permalink) |
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Diesel Enthusiast
Join Date: Oct 2012
Posts: 21
iTrader Score: 0 reviews
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pulling fuel injector issues...
I'm replacing my injectors and ran into a few issues with 3 of them--this is a 91 g30 van, if that makes a difference: it seems as though the passenger side ones have the head bolts butted almost against the injectors. SO my 30mm socket won't fit down between the head bolt and 2 of the 4 injectors to get enough purchase to twist them. Has anyone actually had to pull some head bolts to get these out, or is there a thinner-walled socket out there?
I'm having some clearance issue on the farthest forward driver side injector with the firewall. I can fit the socket, but can quite fit my breaker bar or ratchet onto it in place--might try to find a 30 mm wrench to get that one.. Anyway, I just figured I'd ask if anyone has had any experiences like this in case there are some "dirty little secrets" that could help make my life a little easier. Cheers! Stephen
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91 Chevy g-30 box van. Unmodified 6.2 Diesel with 4l80e tranny. Thinking about turbo.... Good times rolling in my custom small rv all over the country
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#2 (permalink) | ||
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Lead Moderator
Spam Assassin The Old Crank
![]() Join Date: Jan 2008
Location: Bentley , Alberta
Posts: 15,254
iTrader Score: 2 reviews
Old School Oil Burners (Old SOBs) Member Alberta Coal Rollers Member DieselPlace.com Lifetime Premium Member |
I used a 1 3/16" impact socket which almost the same. I had to grind down the mouth of it a little bit all the way around to make it clear enough, worked fine after that
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1987 6.2l Jimmy
, being restored,4" lift, 35 mudders 1993 W350 5.9 , custom stretched cab, duelly flatdeck2001 VW TDI Jetta 4 door loaded 2001 VW TDI Golf 2 door swapped engine project Quote:
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#3 (permalink) | |
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Diesel Master
Join Date: Oct 2006
Posts: 2,288
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Quote:
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1982 K10 PU 6.2 diesel,1983 (two) Blazers 6.2 diesel, TH400, 1983 K5 Blazer with 6.2 diesel, 4sp man. OD trans. and Chalet pop-up camper body. 1986 K5 Blazer 6.2 diesel, 700R4 trans.- with Halmark pop-up camper body. 1987 V20 4WD Suburban 6.2 diesel, 1988 K5 Blazer 6.2 diesel, 700R4. 1989 GMC 3/4 ton, 4WD Suburban, 6.2 diesel, TH400 trans. 1991 Suburban 4WD 6.2 diesel 700R4 trans. 1981 (two of them) Chevy Chevette with 1.8 diesel and 5 sp. trans. 1985 Isuzu P'UP 4WD pickup with 2.2 diesel 1991 (Two of them) Volkswagen Jetta 1.6 diesel 1985 Ford F250 4WD ex-cab, longbed, 6.9 diesel 1994 Ford F250 4WD ex-cab, longbed, 7.3 IDI turbodiesel. 1983 Mercedes 300D five-cylinder turbo-diesel 1992 Dodge D200 4WD Cummins turbo-diesel, intercooled with 5 spd Gertrag |
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#4 (permalink) |
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Diesel Master
Join Date: May 2007
Location: Manitoba, Canada
Posts: 1,261
iTrader Score: 0 reviews
Old School Oil Burners (Old SOBs) Member |
What he said bout the Snap On injector socket, fits like a glove!
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1990 Suburban 1500 Silverado 4x4, in the shop is a possible 6.5? Turbo in the wings. Open plenum intake. 700 R4 Now Rebuilt + 241, NV4500+205 sitting in the shop. 10,000lb Trany Cooler With 10in pusher Fan and gauge. 8,000 LB Warn Multi Mount. TCC Lock up Control. 10's front and back, 60 front and 14 bolt rear real soon? 4" Lift and 31 10.50's. Many twisted drive shafts F&R. Manual and auto high idle. Heated Fuel lines. Enough lighting to make day light Old SOBs member #26 |
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#5 (permalink) |
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Diesel Master
Join Date: Mar 2006
Location: Abbotsford, BC
Posts: 2,691
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I did my injectors and holy mother of god,
some front ones were a royal PITA. I bought the Snap On socket and took out all the injectors without removing head bolts. You will have to use a combination of thin ratchet's and wrench's as the above socket takes a wrench.
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1984 G20 Diesel Get a Way Van, 6.2L turbo. 1989 rebuilt 700R4, 3.08 gears. Fluid damper, modified hummer headers, 2.5" mandrel Y-pipe to 3 inch single system, Hooker Max Flo muffler, 3 inch F350 mandrel bent tailpipe-passenger side exit, 6.5L turbo lower intake, 6.5 military IP, new Bosch injectors, HX35W with billet HX40 6 blade comp wheel, ARP studs, .010" head gaskets. Remote mount turbo DONE!!!!!! 1989 Dodge Caravan daily driver, 2.5L TIII DOHC Turbo, GT35R, full load with a/c, pwr windows/locks, full interior and full and exhaust, 3620 lbs, 12.5@104 mph-11's are coming. 1993 CBR900RR-old race bike soon to be returned to street duty 2000 GSXR750-road race bike. 1995 F250 Supercab, 4x4 Powerstroke, needs injectors and a front end rebuild. |
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#6 (permalink) |
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Diesel Master
![]() Join Date: Aug 2005
Location: Portland, OR
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I've done this in a van. It is hard. The front passenger side you can get if you reach into the engine bay left side with your left hand below the alternator. The drivers side you can reach from the bottom front of the vehicle. OTC 5060 helps a lot.
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1984 GMC Rally Custom G25 6.2L N/A, New Process 833 OD manual shift, 3.42 rear end 1995 Chevy G30 6.5L TD GM-6 center mount, 4L80E OD automatic, 4.10 rear end 1960 Chevy K10 283ci 4x4 stepside |
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#7 (permalink) |
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Diesel Master
Join Date: Mar 2006
Location: Abbotsford, BC
Posts: 2,691
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I read that you should take out the alt, makes it easier but I didn't, too stubborn.
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1984 G20 Diesel Get a Way Van, 6.2L turbo. 1989 rebuilt 700R4, 3.08 gears. Fluid damper, modified hummer headers, 2.5" mandrel Y-pipe to 3 inch single system, Hooker Max Flo muffler, 3 inch F350 mandrel bent tailpipe-passenger side exit, 6.5L turbo lower intake, 6.5 military IP, new Bosch injectors, HX35W with billet HX40 6 blade comp wheel, ARP studs, .010" head gaskets. Remote mount turbo DONE!!!!!! 1989 Dodge Caravan daily driver, 2.5L TIII DOHC Turbo, GT35R, full load with a/c, pwr windows/locks, full interior and full and exhaust, 3620 lbs, 12.5@104 mph-11's are coming. 1993 CBR900RR-old race bike soon to be returned to street duty 2000 GSXR750-road race bike. 1995 F250 Supercab, 4x4 Powerstroke, needs injectors and a front end rebuild. |
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#8 (permalink) |
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Diesel Enthusiast
Join Date: Oct 2012
Posts: 21
iTrader Score: 0 reviews
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Thanks everyone! new question
got the back (front of the van) drivers' one with a big 30mm wrench. I'll grind down the socket I have to make it work. Now I have another quick question on Injectors:
The Bosch ones that are currently in there aren't the same # as the ones recommended by Rock Auto & a few of the other sites out there. The current ones are Bosch 0430211058. I found a killer deal on some new Bosch ones that list as compatible (Bosch 0432217092 (NA51X)), but it's only 5 injectors available. Will these work with a 91 6.2 van? Is there a problem using 5 of these and 3 new ones that are the same model as the ones in there now? THANKS!!! Stephen
__________________
91 Chevy g-30 box van. Unmodified 6.2 Diesel with 4l80e tranny. Thinking about turbo.... Good times rolling in my custom small rv all over the country
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#9 (permalink) |
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Diesel Master
Join Date: Mar 2006
Location: Abbotsford, BC
Posts: 2,691
iTrader Score: 0 reviews
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I wouldn't mix and match unless you have them checked.
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1984 G20 Diesel Get a Way Van, 6.2L turbo. 1989 rebuilt 700R4, 3.08 gears. Fluid damper, modified hummer headers, 2.5" mandrel Y-pipe to 3 inch single system, Hooker Max Flo muffler, 3 inch F350 mandrel bent tailpipe-passenger side exit, 6.5L turbo lower intake, 6.5 military IP, new Bosch injectors, HX35W with billet HX40 6 blade comp wheel, ARP studs, .010" head gaskets. Remote mount turbo DONE!!!!!! 1989 Dodge Caravan daily driver, 2.5L TIII DOHC Turbo, GT35R, full load with a/c, pwr windows/locks, full interior and full and exhaust, 3620 lbs, 12.5@104 mph-11's are coming. 1993 CBR900RR-old race bike soon to be returned to street duty 2000 GSXR750-road race bike. 1995 F250 Supercab, 4x4 Powerstroke, needs injectors and a front end rebuild. |
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#10 (permalink) | |
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AFAWK...LOL
![]() Join Date: Oct 2009
Location: lac superieur, quebec
Posts: 4,614
iTrader Score: 10 reviews
Old School Oil Burners (Old SOBs) Member Quebec/Labrador Diesel Place Chapter Member |
Quote:
![]() ..... by the way JD, is this the socket you are sending us for xmas...LOL by the way, x2 on getting all the injectors pop-tested to see that they are the same, jdemaris will be able to say if the nozzles are all the same..... and ![]() to diesel place.....
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1992 GMC "Rattle-Puss",DRW,RCLB, 4l80e.. 599 casting 6.2l, bored .080", mystery pump, modded injectors, holset pro 40w( t-3,comp. 56/83 billet wheel,turbine 76/64/16WG), carter lift pump, bankspower exhaust mani, front crossover, coolant mods, prototype buddy 3 banger tranny tune, WMI, only a work truck.... ![]() 1987 wolfsburg jetta gt"wiener schnitzel", 1.9l IDI AAZ casting, 2.5" exhaust, custom CAI, 38.5 mpg with a lead foot ... search for more fuel has begun....![]() STARTED THE BUILD...1988 chevy shortbox"lepreauchaun" 17:1 compression, cement filled 660 6.2l, fire-ringed, db2835 IP, marine injectors, centre mount compound turbos Building power....."Sanford and son style" member #1 of the dinosaur fan upgrade member "934" of the 3500 dually club.... say no to products made in the "chinited states of chinerica" Jim&Jeff... ![]() |
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